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0.37 (0.5 Version 1.xx 4.xx Solid state equipment operational cha
Top Searches for this datasheet1336 IMPACTAdjustable Frequency Drive 0.37 (0.5 Version 1.xx 4.xx Solid state equipment operational characteristics differing from those electromechanical equipment. "Safety Guidelines Application, Installation Maintenance Solid State Controls" (Publication SGI-1.1 available from your local Allen-Bradley Sales Office online http:// www.ab.com/manuals/gi) describes some important differences between solid state equipment hard-wired electromechanical devices. Because this difference, also because wide variety uses solid state equipment, persons responsible applying this equipment must satisfy themselves that each intended application this equipment acceptable. event will Allen-Bradley Company responsible liable indirect consequential damages resulting from application this equipment. examples diagrams this manual included solely illustrative purposes. Because many variables requirements associated with particular installation, Allen-Bradley Company cannot assume responsibility liability actual based examples diagrams. patent liability assumed Allen-Bradley Company with respect information, circuits, equipment, software described this manual. Reproduction contents this manual, whole part, without written permission Allen-Bradley Company prohibited. Throughout this manual notes make aware safety considerations. ATTENTION: Identifies information about practices circumstances that lead personal injury death, property damage, economic loss. Attentions help you: identify hazard avoid hazard recognize consequences Important: Identifies information that especially important successful application understanding product. Shock Hazard labels located inside drive alert people that dangerous voltage present. SCANport trademark Rockwell Automation. registered trademark Rockwell Automation. COLOR-KEYED registered trademark Thomas Betts Corporation. registered trademark International Business Machines Corporation. Windows registered trademark Microsoft Corporation. Table Contents Should this Manual? What 1336 IMPACT Drive?. Purpose this Manual Terms Abbreviations Common Techniques Used this Manual Allen-Bradley Support Chapter Overview Chapter Objectives What Features Does 1336 IMPACT Drive Provide?. Read Catalog Number?. What Frame Designator? Hardware Overview. Where From Here? Chapter Mounting Wiring Your 1336 IMPACT Drive Chapter Objectives Before Mounting Your Drive Input Fuses Circuit Breakers Mounting Your Drive 2-10 Grounding Your Drive 2-14 Wiring Power. 2-17 Hard Wiring Your 2-21 Connecting Your Gateway 2-24 Installing Interface Board 2-25 Connecting Power Drive 2-25 Disconnecting Drive Output 2-27 Starting Stopping Motor 2-27 Electrical Interference EMI/RFI 2-28 Need Filter? 2-28 Chapter Mounting Wiring Information Specific Frames Chapter Objectives Wiring Power. Hard Wiring Your I/O. Input Fusing Requirements. Dimensions Chapter Mounting Wiring Information Specific Frames Chapter Objectives Wiring Power. Selecting Proper Your System. Hard Wiring Your I/O. Selecting/Verifying Voltage 4-10 Input Fusing Requirements. 4-11 Dimensions 4-12 Chapter Using Option Chapter Objectives What Option? What Functions Available? Table Contents toc-2 Setting Option Board Using Encoder with Option Board 5-11 Requirements Contact Closure Interface Board (L4). 5-11 Requirements AC/DC Interface Board Requirements (L5) 5-12 Requirements 115V Interface Board (L6) 5-13 Requirements Contact Closure Interface Board (L7E) 5-14 Requirements AC/DC Interface Board Requirements (L8E) 5-15 Requirements 115V Interface Board (L9E) 5-16 Chapter Starting Your System Chapter Objectives Before Applying Power Your Drive Applying Power Your Drive Recording Your Drive Motor Information Understanding Basics Human Interface Module (HIM). Starting Your System Running Quick Motor Tune Procedure Configuring Digital Section 6-10 Configuring Analog Section 6-11 Understanding Links 6-12 Where From Here? 6-14 Chapter Setting Input/Output Chapter Objective What Drive Units? Setting Analog Setting Input/Output Using SCANport Capabilities 7-10 Configuring Output Relay 7-10 Configuring Pulse Input. 7-11 Configuring Option 7-12 Chapter Using SCANport Capabilities Chapter Objectives Understanding Logic Input Parameter SCANport Definition Configuring SCANport Controls Setting SCANport Faults. Using SCANport Image. Setting Analog Parameters SCANport 8-14 Chapter Applications Chapter Objectives Choosing Motor Feedback Source Choosing Optional Braking/Decelerating Method Using Hold Using 400% Motor Current Understanding Scale Offset Parameters Analog Using Inputs/Outputs 9-11 Using Remote 9-12 Using 9-14 Using Flying Start 9-14 Speed Profiling Introduction 9-16 Speed Profiling Operation. 9-17 Table Contents toc-3 Speed Profile Start Configuration 9-18 Initial Setup Requirements 9-19 Profile Command Control 9-21 Using Inputs 9-23 Encoder Steps 9-25 Chapter Using Function Block Chapter Objectives 10-1 What Function Block? 10-1 Evaluating Inputs 10-4 Using Timer Delay Function 10-5 Using State Machine Function 10-8 Using Add/Subtract Function 10-10 Using Maximum/Minimum Function 10-12 Using Up/Down Counter Function 10-14 Using Multiply/Divide Function 10-18 Using Scale Function 10-20 Using Hysteresis Function 10-23 Using Band Function. 10-26 Using Logical Add/Subtract Function 10-26 Using Logical Multiply/Divide Function 10-27 Chapter Parameters Chapter Objectives 11-1 Understanding Parameter Files Groups 11-1 Numerical Parameter Listing. 11-5 Alphabetical Parameter Listing 11-7 Parameter Conventions 11-9 Chapter Troubleshooting Chapter Objectives 12-1 Required Equipment 12-1 Fault/Warning Handling 12-2 Viewing Fault Warning Queues HIM. 12-6 What Fault Descriptions? 12-7 Understanding Precharge Ridethrough Faults. 12-16 Understanding Voltage Tracker 12-21 Understanding Parameter Limit Faults 12-22 Understanding Math Limit Faults 12-24 Start Troubleshooting Procedures. 12-27 Miscellaneous Troubleshooting Procedures 12-28 Encoderless Troubleshooting Problems 12-30 Chapter Understanding Auto-tuning Procedure Chapter Objectives 13-1 What Auto-tuning? 13-1 Running Power Structure Transistor Diagnostics Tests 13-2 Running Phase Rotation Test 13-5 Running Sequential Torque Tuning Tests 13-6 Running Inertia Test 13-9 Checking Auto-tune Status 13-13 Table Contents toc-4 Appendix Specifications Chapter Objectives Specifications Input/Output Ratings Cable Wiring Recommendations Software Block Diagram Appendix Control Block Diagrams Chapter Objectives Motor Control Board Overview Speed Reference Selection Overview Trim Control Overview B-10 Speed Feedback Overview. B-13 Speed Regulator Overview. B-16 Torque Reference Overview B-19 Torque Block Overview. B-24 Drive Fault Detection Overview B-27 Inverter Overload Overview B-32 Speed Loop Auto-tune Overview B-35 Through-Put Time B-38 Appendix Using Human Interface Module (HIM) Chapter Objectives What Human Interface Module (HIM)? Operation. Compatibility Information. C-12 Removing C-13 Appendix Derating Guidelines Chapter Objectives Derating Guidelines Appendix Conformity Directive Requirements Conforming Installation. Filter Electrical Configuration Grounding Mechanical Configuration Appendix Spare Parts Information Preface Preface Read this preface become familiar with rest manual. This preface covers following topics: should this manual overview 1336 IMPACT drive purpose this manual terms abbreviations conventions used this manual Allen-Bradley support Should this Manual? this manual responsible installing, wiring, starting, programming, troubleshooting control systems that 1336 IMPACT drive. This manual intended qualified service personnel responsible setting servicing 1336 IMPACT drive. must have previous experience with basic understanding electrical terminology, programming procedures, required equipment, safety precautions before attempting service 1336 IMPACT drive. 1336 IMPACT drive high performance, microprocessor-based Field Oriented Control (FOC) drive that uses Force technologiesTM. 1336 IMPACT drive designed cost drive standalone applications. drive user friendly easy start sequence simple, installation. This manual learning reference guide 1336 IMPACT drive. describes procedures needed install, program, start, maintain 1336 IMPACT drive. Before operate, service, initialize 1336 IMPACT drive, should, minimum read first chapters this manual. What 1336 IMPACT Drive? Purpose this Manual Contents this Manual This manual contains following information: Chapter Preface Overview Mounting Wiring Your 1336 IMPACT Drive Mounting Wiring Information Specific Frames Mounting Wiring Information Specific Frames Using Option Starting Your System Configuring Communications Using SCANport Applications Using Function Block Parameters Troubleshooting Understanding Auto-tuning Procedure Specifications Control Block Diagrams Using Human Interface Module (HIM) Derating Guidelines Conformity Spare Parts Information Title Contents Describes purpose, background, scope this manual well overview this product. Provides overview features 1336 IMPACT drive. Also provides overview 1336 IMPACT hardware. Provides procedures mounting wiring 1336 IMPACT drives. This chapter covers installation information that common drives. Provides mounting wiring information that specific frames Provides mounting wiring information that specific frames Provides information wiring using Option. Provides procedures starting your system. Provides information help inputs outputs available 1336 IMPACT drive. Provides information help SCANport. Provides information about various applications which 1336 IMPACT drive. Provides information examples help provided function block. Provides information about available parameters. Explains interpret correct problems with your drive. Provides information help solve problems that were reported during motor tune routine. Provides specifications reference tables 1336 IMPACT drive. Provides information help better understand capabilities your drive. Provides information help your Human Interface Module (HIM). Provides derating graphs 1336 IMPACT drive. Provides information regarding conformity. Provides information locating spare parts. ATTENTION: This board contains (electrostatic discharge) sensitive parts assemblies. Static control precautions required when installing, testing, servicing, repairing this assembly. Component damage result follow control precautions. familiar with static control procedures, refer Guarding Against Electrostatic Damage, Allen-Bradley Publication 8000-4.5.2, other applicable protection handbook. ATTENTION: Only personnel familiar with SCANport devices associated machinery should plan implement installation, start-up, subsequent troubleshooting this board. Failure comply result personnel injury and/or equipment damage. Related Documentation following documents contain additional information concerning related Allen-Bradley products. obtain copy, contact your local Allen-Bradley office distributor. National Electrical Code, need contact publisher. For: In-depth information grounding wiring Allen-Bradley programmable controllers description install PLC-5 system description important differences between solid-state programmable controller products hard-wired electromechanical devices article wire sizes types grounding electrical equipment complete listing current Allen-Bradley documentation, including ordering instructions. Also indicates whether documents available CD-ROM multi-languages. glossary industrial automation terms abbreviations Read this document: Allen-Bradley Programmable Controller Grounding Wiring Guidelines PLC-5 Family Programmable Controllers Hardware Installation Manual Document number: 1770-4.1 1785-6.6.1 Application Considerations Solid-State SGI-1.1 Controls Published National Fire Protection Association Boston, SD499 National Electrical Code Allen-Bradley Publication Index Allen-Bradley Industrial Automation Glossary AG-7.1 Terms Abbreviations following terms abbreviations specific this product. complete listing Allen-Bradley terminology, refer Allen-Bradley Industrial Automation Glossary. following definition: This term: bandwidth Bandwidth frequency range from point which magnitude response speed regulator 0.707 below) zero frequency (steady-state) value. bandwidth indicates rise time speed response speed regulator. where cycles second. Destination parameters accept data from other parameters. drive uses this data perform desired functions. example destination parameter Speed (parameter 29), which accept speed reference from device such PLC. Throughout this manual, following symbol indicates destination parameter: Destination parameters also called sink parameters. Display units units that displayed Human Interface Module (HIM). Display units units such volts, rpm, converted from drive units HIM. Drive units actual values parameters stored within drive parameter table. drive units converted display units that shown Human Interface Module (HIM). Drive units also called internal units. non-volatile memory. single-letter designator used identify various drive sizes. Frame sizes frequently referred instead horsepower rating they represent. Refer Chapter Overview, determine frame size your drive. destination parameter (read write parameters) display units drive units frame size This term: following definition: link software connection between parameters that lets transfer data from parameter other. parameter that provides information called source parameter. parameter that receives data called destination parameter. 1336 IMPACT Drive lets make links. only program links when drive running. Links stored established power and/or system reset. There types links: User link user link software connection that establish. change these links needed. Default link default link software connection between parameters that made when drive initialized. change default links needed after initialization. Default links sometimes called pre-defined links. default links follows: links Value Value Motor Speed Motor Power Motor Speed Source Destination Speed Speed Value Value Output links made from destination side, data transfer occurs opposite direction. additional information about links, refer Chapter Starting Your System. maintained start With maintained start, drive runs long commanding start. drive stops when remove start input (for example, remove your finger from start button). This type start also referred unlatched start. Through SCANport interface, different SCANport adapters Option board control 1336 IMPACT drive. With this flexibility, conflicts inherent. 1336 IMPACT drive lets make functional masks. each port, selectively lock functions such start, jog, drive direction well many fault interlocks using mask parameters select allowable functions each port. With momentary start, drive continues running until stop commanded, even after remove start input. This type start also referred latched start. Non-volatile memory data memory drive that retains values data even when power disconnected from drive. (Electrically Erasable) chip used non-volatile memory store drive parameters, links, user text. 1336 IMPACT drive lets more control devices adapters start, jog, direction, other control functions. avoid conflict, some owners exclusive. example, only device issue forward direction speed command. Others have multiple control. example, devices drive. Devices can, example, drive forward direction only mask parameter allows parameter memory location used store drive data. Each parameter assigned number name. Per-unit numbering numbering system that defines specific numeric value representing 100% particular quantity being measured. number 4096 used many places drive represent unit. Precharge limits current into drive when incoming power first applied. Radians second units used measure bandwidth. where cycles second. Ridethrough automatically turns drive starts precharge when power interrupt occurs. power returns within seconds, drive automatically starts. SCANport device generic term that used refer device that connect SCANport communications network. mask parameters momentary start non-volatile memory owner parameters parameter per-unit numbering precharge radians second ridethrough SCANport device Source parameters provide realtime information that available other devices use. These devices source parameter (read-only include controllers, operator interface devices, programming terminals. throughout this manual, parameters) following symbol indicates source parameter: Common Techniques Used this Manual following conventions used throughout this manual: Bulleted lists provide information, procedural steps. Numbered lists provide sequential steps hierarchical information. Italic type used parameter chapter names. This type paragraph contains tips notes that have been added call attention useful information. file: Control group: Speed Reference This information provided navigational tool. this information locate parameters file/group structure. example, access parameter this section, would first locate Control file then Speed Reference group. Allen-Bradley offers support services worldwide, with over Sales/Support Offices, authorized Distributors authorized Systems Integrators located throughout United States alone, plus Allen-Bradley representatives every major country world. Local Product Support Contact your local Allen-Bradley representative for: sales order support product technical training warranty support support service agreements Technical Product Assistance need contact Allen-Bradley technical assistance, please review information Troubleshooting chapter first. still having problems, then call your local Allen-Bradley representative. Allen-Bradley Support Notes: Chapter Overview Chapter Objectives Chapter provides overview your 1336 IMPACT drive. This topic: overview provided features description frame designators hardware overview Starts page: What Features Does 1336 IMPACT Drive Provide? 1336 IMPACT drive microprocessor-controlled digital drive with following features: standard: 0.37 (0.5 constant torque configured: (700 constant torque high-performance digital speed loop microprocessor-controlled, field-oriented current loop simplified programming through parameter table that features data entries engineering units with English descriptions user-friendly interface with easy commissioning non-volatile parameter storage extensive diagnostics, including both logic board power structure tests entry fault queue entry warning queue with markers clear fault power with time stamps enclosed construction multiple communication interfaces SCANport access complete encoder interface through Option board (quadrature NOT, with encoder supply 12V) 12-bit resolution analog inputs ±10V 12-bit resolution analog outputs ±10V 12-bit resolution 20mA input 12-bit resolution 20mA output pulse input bumpless speed/torque control programmable output contacts (relay) function blocks flux braking, braking, regulation hold 200/400% motor curve Overview S-Curve autostart (auto restart, power start) start stop dwells analog input filters process trim fast flux wire control feedback filters (light, heavy, lead/lag, notch) Flying Start Options 1336 IMPACT drive provides following options: DriveTools, which Windows based programming software compatible with 1336 IMPACT drive also other Allen-Bradley 1336 1395 products dynamic braking motor contactor Option board with without encoder interface Human Interface Module (HIM) Graphics Programming Terminal (GPT) gateway modules (Bulletin 1203 communications modules) Protective Features 1336 IMPACT drive uses following protective measures: programmable motor overload protection (I2T) investigated comply with Article inverter overload protection (IT) overspeed detection, even when operating torque follower programmable stall detection peak output current monitoring protect against excessive current output phase-to-ground phase-to-phase short ground fault monitoring voltage monitoring protect against undervoltage overvoltage conditions power structure heatsink temperature monitoring motor overspeed internal voltage reflection reduction mechanism Overview Read Catalog Number? Knowing your catalog number 1336 IMPACT drive, help sort what options have, well helping communicate this information Allen-Bradley support personnel. catalog numbers have following form: 1336E First Position Bulletin Number Second Position Voltage Letter Voltages 200-240V 310VDC 380-480V 513±620VDC 500-600V 775VDC Third Position Nominal Rating Code F100 (HP) 0.37 (0.5) 0.56 (0.75) 0.75 (1.5) (7.5) (10) Fourth Position Enclosure Type Code Type NEMA (IP20) NEMA (IP20)/ 0.37-45 (0.5-60 only Fifth Position Language Code mods Sixth Position Options Language English/English English/French English/Spanish English/German English/Italian English/ Portuguese NEMA (IP65) NEMA (IP54) Open (IP00) 200-240V 380-480V 380-480V Frame) Special Rating 500-600V 310VDC 513-620VDC Special Rating 775VDC 700C 800C (7.5) (10) (15) (20) 18.5 (25) (30) (40) (50) (60) (75) (100) (125) (150) (200) (250) (300) (350) (400) (450) (500) (600) (650) (700) (800) Code Description Blank functionality Programmer Only Programmer/Controller w/Analog Programmer/Controller w/Digital Human Interface Module, (NEMA Type Human Interface Module, 65/54 (NEMA Type4/12) Programmer Only Programmer/Controller w/Digital Communication Options Single Point Remote RS-232/422/485, DF1, DH485 DeviceNet Control Interface Options Contact Contact Encoder Feedback 24VAC/DC 24VAC/DC Encoder Feedback 115VAC 115VAC Encoder Feedback frame drives enclosed construction frame drives supplied only through Configured Drives Program. frame drives (NEMA Type (NEMA Type configurations supplied through Configured Drives Program. Note: indicates frame roll-in units Overview What Frame Designator? Allen-Bradley uses frame designators identify various sizes drives. Throughout this manual, frame sizes frequently referred instead horsepower rating. following frame sizes currently available 1336 IMPACT drive: your drive falls into this three-phase drive rating1: 240V 0.37 0.75 480V 0.37 0.75 18.5 600V Then your frame reference constant torque. Once have determined your frame reference, write here:_ disregard information that specific other frame references. Overview Hardware Overview Figures show where terminal blocks Option connectors located. Figure Control Board Frames Spares Jumper Language Module SCANport Connections Option Board Connector Pulse Input Jumper (J8) Option Board Connector TB10 Overview Figure Control Board Other Frames Spares Gateway Connector Jumper Language Module Option Connectors Pulse Input Jumper (J4) SCANport SCANport TB10 TB11 Where From Here? installation mounting instructions your 1336 IMPACT drive provided Chapter Mounting Wiring Your 1336 IMPACT Drive. Some information frame specific. framespecific information, refer appropriate chapter: your drive frame reference Then Chapter Chapter Chapter Mounting Wiring Your 1336 IMPACT Drive Chapter Objectives Chapter provides information that install your 1336 IMPACT drive. This topic: Before mounting your drive Input Fuses Circuit Breakers Mounting your drive Grounding your drive Wiring power Hard wiring your Connecting your gateway Installing interface board Connecting power drive Disconnecting drive output Starting stopping motor Electrical interference EMI/RFI Starts page: 2-10 2-14 2-17 2-21 2-24 2-25 2-25 2-27 2-27 2-28 Important: Some mounting wiring information specific individual frame sizes. This information identified this chapter, located following chapters: Information this frame size: provided Chapter Chapter know what your frame size please refer Chapter Overview. ATTENTION: following information merely guide proper installation. National Electric Code (NEC) other governing national, regional, local code will overrule this information. Allen-Bradley cannot assume responsibility compliance noncompliance code, national, local, otherwise, proper installation this drive associated equipment. hazard personal injury and/or equipment damage exists codes ignored during installation. Mounting Wiring Your 1336 IMPACT Drive Before Mounting Your Drive Before mounting your drive, consider following: what tools equipment need mount your drive distance between motor drive distance between drive other surfaces Important: Before mount your drive, need thoroughly read understand information presented this chapter. should take every precaution complete wiring instructed. Required Tools Equipment minimum, will need following tools equipment mount your drive: small regular screw driver medium phillips screw driver wrench socket wire strippers Distance Between Motor Drive distance between motor drive requires long motor cables, need output reactor cable terminators limit voltage reflections motor. following tables show maximum length cable allowed various installation techniques. Values shown Table 480V nominal input voltage drive carrier frequency kHz. Consult factory regarding operation carrier frequencies above kHz. Multiply values 0.85 high line conditions. input voltages 380, 415V multiply table values 1.25, 1.20 1.15, respectively. Values shown Table nominal input voltage drive carrier frequency kHz. Consult factory regarding operation carrier frequencies above kHz. Multiply values 0.85 high line conditions. these tables indicate that your motor cables over maximum cable length your motor, probably need terminator output reactor. Mounting Wiring Your 1336 IMPACT Drive Table Maximum Motor Cable Length Restrictions 380V 480V Drives7 Cable Lengths Given meters (feet). External Devices Drive Frame Drive (hp) Motor (hp) Motor w/1204-TFB2 Term. Motor Motor w/1204-TFA1 Terminator 1329 Cable 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375) 114.3 (375 1329R Cable5 91.4 (300) 91.4 (300) 91.4 (300) 91.4 (300) 91.4 (300) 121.9 (400) 91.4 (300) 182.9 (600) 182.9 (600) 182.9 (600) 91.4 (300) 182.9 (600) 182.9 (600) 182.9 (600) applications/ installations using motors, restrictions lead length voltage reflection necessary. should observe standard practices voltage drop, cable capacitance, other issues. retrofit situations, check with motor manufacturer insulation rating. 1329 Cable Cable Type Shld.f 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) Unshld. 61.0 (200) 30.5 (100) 61.0 (200) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) Cable Type Shld.f 30.5 (100) 30.5 (100) 30.5 (100) 61.0 (200) 61.0 (200) 61.0 (200) 91.4 (300) 91.4 (300) 91.4 (300) 91.4 (300) Unshld. 61.0 (200) 30.5 (100) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 1329 Cable 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) Reactor Drive1 Motor 1329 Cable 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 22.9 (75) 24.4 (80) 24.4 (80) 76.2 (250) 61.0 (200) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) Cable 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) Cable 0.37 (0.5) 0.75 0.37 (0.5) (1.5) (1.5) 0.75 0.37 (0.5) (1.5) 0.75 0.37 (0.5) 0.75 0.37 (0.5) 0.75 0.37 (0.5) (7.5 (7.5 (X40 X60) X150) (150 250) (300 450) (300 600) (700 800) (7.5 (7.5 150) (150 300) (300 450) (300 600) (700 800) 0.37 (0.5) 0.75 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) (25) (25) (25) (25) (25) (25) (25) (25) (25) (25) (25) (25) (25) (25) (25) (25) 12.2 (40) 12.2 (40) 18.3 (60) 18.3 (60) 18.3 (60) Cable 33.5 (110) 33.5 (110) 33.5 (110) 33.5 (110) 33.5 (110) 33.5 (110) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 30.5 (100) 53.3 (175) 53.3 (175) 53.3 (175) 53.3 (175) Cable Type Shld.6 Unshld. 1204-TFA1 Terminator 91.4 (300) 91.4 (300) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 91.4 (300) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 91.4 (300) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 1204-TFB2 Terminator reactor reduces motor cable stress cause degradation motor waveform quality. Reactors must have turn-turn insulation rating 2100 volts higher. Type Motor Characteristics: phase paper misplaced phase paper, lower quality insulation systems, corona inceptio voltages between 1000 volts Type Motor Characteristics: Properly placed phase paper, medium quality insulation systems, corona inception voltages between 1000 1200 volts 1329R Motors: These variable speed motors power matched with Allen-Bradley drives. Each motor energy efficient designed meet exceed requirements Federal Energy 1992. 1329R motors optimized variable speed operation include premium inverter grade insulation systems which meet exceed NEMA MG1. Part31.40.4.2. These distance restrictions charging cable capacitance vary from application application. Includes wire conduit. Values shown 480V nominal input voltage drive carrier frequency kHz. Consult factory regarding opera;tion carrier frequencies above kHz. Multiply vales 0.85 high line conditions. input voltages 380, 415V multiply table values 1.25, 1.20 1.15, respectively. Mounting Wiring Your 1336 IMPACT Drive Table Maximum Motor Cable Length Restrictions 500V 600V Drives3 Cable Lengths Given meters (feet) External Devices Drive Frame Drive (hp) Motor (hp) Motor w/Insulation 1000V Cable 0.75 0.75 0.37 (0.5) (1.5) 0.75 0.37 (0.5) 0.75 0.37 (0.5) 0.75 0.37 (0.5) (7.5 18.5 125) (150 X300) (300 450) (300 600) (700 800) (7.5 18.5 125) (150 X300) (300 450) (300 600) (700 800) (30) (30) (30) (30) (30) (30) (30) 1200V Cable Cable 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 15.2 (50) 12.2 (40) 33.5 (110) 21.3 (70) 41.1 (135) 41.1 (135) 41.1 (135) w/1204-TFB2 Terminator Motor w/Insulation 1200V Cable 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) Cable 91.4 (300) 91.4 (300) 91.4 (300) 91.4 (300) 91.4 (300) 91.4 (300) 91.4 (300) Cable 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 335.3 (1100) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) w/1204-TFA1 Terminator Motor w/Insulation 1200V Cable 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) 61.0 (200) Cable Cable 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) Reactor Drive1 Motor w/Insulation 1200V Cable 1600V2 Cable Cable 1600V2 1000V 1600V2 1000V 1600V2 1000V Recommended 30.5 (100) 30.5 (100) 61.0 (200) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 91.4 (300) 91.4 (300) 91.4 (300) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) 182.9 (600) reactor reduces motor cable stress cause degradation motor waveform quality. Reactors must have turn-turn insulation rating 2100 volts higher. 1329R only Values shown nominal input voltage drive carrier frequency kHz. Consult factory regarding operation carrier frequencies above kHz. Multiply values 0.85 high line conditions. Recommended Mounting Wiring Your 1336 IMPACT Drive Input Fuses Circuit Breakers 1336 IMPACT installed with either input fuses input circuit breaker. Local/national electrical codes determine additional requirements these installations. Installations U.S. NEC/UL/CSA Fuses general, specified fuses suitable branch short circuit protection provide excellent short circuit protection drive. fuses offer high interrupting capacity fast acting. Refer North American selections Chapter A1-A4 frames Chapter frames. Circuit Breakers Westinghouse HMCP breakers specified following table provide branch short circuit protection. Because circuit breakers typically slower than fuses those listed magnetic trip only, they effective offering short circuit protection drive event internal drive short circuit. They effective limiting damage drive. Installations Fuses those installations that required meet U.S. NEC/UL/CSA, specified fuses suitable branch short circuit protection provide excellent short circuit protection drive. fuses offer high interrupting capacity fast acting. Refer European selections Chapter A1-A4 frames Chapter frames. Circuit Breakers those installations that required meet U.S. NEC/UL/CSA requirements, additional devices available input circuit breakers. Bulletin KTA3 devices meet circuit breaker requirements. They used "non-U.S." installations where local/national codes allow, they installed their installation instructions. ATTENTION: 1336 PLUS does provide input power short circuit protection. Specifications recommended fuse circuit breaker provide drive input power protection against short circuits provided. Recommended Line Circuit Breakers (User Supplied) Installations IEC947-2 Bulletin Circuit Breaker Maximum Rated Service Short Rated Circuit Capability Catalog Number (HP) 400/415V 0.37 (0.5) 140-MN-0400 100,000 100,000 100,000 16,000 16,000 16,000 UL/CSA Installations HMCP Circuit Breaker2 Max. Short Trip Circuit Amps3 Catalog Number Setting 480V HMCPS007C0 HMCPS015E0C HMCPS015E0C HMCPS015E0C HMCPS030H1C HMCPS030H1C 65,000 65,000 65,000 65,000 65,000 65,000 Drive Catalog Number 1336E-AQF05 1336E-AGF07 1336E-AQF10 1336E-AQF15 1336E-AQF20 1336E-AQF30 0.56 (0.75) 140-MN-0400 0.75 (1.5) 140-MN-0630 140-MN-1000 140-MN-1000 140-MN-1000 Mounting Wiring Your 1336 IMPACT Drive Installations IEC947-2 Bulletin Circuit Breaker Maximum Rated Service Short Rated Circuit Capability Catalog Number (HP) 400/415V (7.5) (10) (15) (20) 18.5 (25) (30) (40) (50) (60) (75) (100) (125) 0.37 (0.5) 140-MN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000 140-CMN-9000 KTA3-160S-125 KTA3-160S-160 KTA3-250S-200 KTA3-250S-250 KTA3-400S-320 KTA3-400S-320 140-MN-0250 6,000 65,000 65,000 50,000 50,000 25,000 25,000 65,000 65,000 65,000 65,000 65,000 65,000 100,000 100,000 100,000 100,000 100,000 16,000 16,000 6,000 6,000 6,000 6,000 65,000 65,000 50,000 50,000 50,000 25,000 25,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 UL/CSA Installations HMCP Circuit Breaker2 Max. Short Trip Circuit Amps3 Catalog Number Setting 480V HMCPS03H1C HMCPS030H1C HMCPS050K2C HMCPS050K2C HMCPS100R3C HMCPS100R3C HMCPS100R3C HMCP150T4C HMCP150T4C HMCP250A5 HMCP250A5 HMCP400J5 HMCP400J5 HMCPS003A0 HMCPS003A0 HMCPS003A0 HMCPS007C0 HMCPS007C0 HMCPS015E0C HMCPS015E0C HMCPS015E0C HMCPS030H1C HMCPS030H1C HMCPS030H1C HMCPS050K2C HMCPS050K2C HMCPS050K2C HMCPS050K2C HMCPS100R3C HMCPS100R3C HMCPS100R3C HMCPS150T4C HMCPS150T4C HMCPS150U4C HMCP250K5 HMCP250K5 HMCP250L5 HMCP400N5 HMCP400N5 HMCP400N5 HMCP400R5 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 Drive Catalog Number 1336E-AQF50 1336E-A007 1336E-A010 1336E-A015 1336E-A020 1336E-A025 1336E-A030 1336E-A040 1336E-A050 1336E-A060 1336E-A075 1336E-A100 1336E-A125 1336E-BRF05 1336E-BRF07 1336E-BRF10 1336E-BRF15 1336E-BRF20 1336E-BRF30 1336E-BRF50 1336E-BRF75 1336E-BRF100 1336-B010 1336-B015 1336-B020 1336-B025 1336-B030 1336-BX040 1336-B040 1336-B050 1336E-BX060 1336E-B060 1336E-B075 1336E-B100 1336E-B125 1336E-BX150 1336E-B150 1336E-B200 1336E-B250 1336E-BP250 1336E-B300 1336E-BP300 0.56 (0.75) 140-MN-0250 0.75 (1.5) (7.5) (10) (15) (20) 18.5 (25) (30) (30) (40) (50) (60) (60) (75) (100) (125) (150) (150) (200) (250) (300) (300) (350) (400) 140-MN-0400 140-MN-0400 140-MN-0630 140-MN-1000 140-MN-1000 140-MN-1600 140-MN-2000 140-MN-2000 140-MN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-6300 140-CMN-9000 140-CMN-9000 KTA3-160S-125 KTA3-160S-125 KTA3-160S-160 KTA3-250S-200 KTA3-250S-200 KTA3-400S-320 KTA3-400S-320 KTA3-400S-400 KTA3-400S-400 KTA-400S-400 Mounting Wiring Your 1336 IMPACT Drive Installations IEC947-2 Bulletin Circuit Breaker Maximum Rated Service Short Rated Circuit Capability Catalog Number (HP) 400/415V (400) (350) (450) (400) (500) (450) (600) 0.75 (7.5) (10) (15) (20) 18.5 (25) (30) (40) (50) (60) (75) (100) (125) (150) (200) (250) (300) (300) (350) (400) (450) (500) (600) 140-MN-0400 140-MN-0630 140-MN-1000 140-MN-1600 140-MN-2000 140-MN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-6300 140-CMN-9000 KTA3-160S-125 KTA3-160S-160 KTA3-400S-160 KTA-400S-320 KTA3-400S-320 KTA3-400S-320 KTA3-400S-320 KTA3-400S-320 KTA3-400S-320 100,000 100,000 16,000 6,000 6,000 6,000 65,000 65,000 50,000 50,000 50,000 25,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 UL/CSA Installations HMCP Circuit Breaker2 Drive Catalog Number 1336E-B350 1336E-BP350 1336E-B400 1336E-BP400 1336E-B450 1336E-BP450 1336E-B500 1336E-C001 1336E-C003 1336E-C007 1336E-C010 1336E-C015 1336E-C020 1336E-C025 1336E-C030 1336E-C040 1336E-C050 1336E-C060 1336E-C075 1336E-C100 1336E-C125 1336E-C150 1336E-C200 1336E-C250 1336E-CX300 1336E-C300 1336E-C350 1336E-C400 1336E-C450 1336E-C500 1336E-C600 Max. Short Trip Circuit Amps3 Catalog Number Setting 480V HMCP600L6W HMCP600L6W HMCP600L6W HMCPS003A0 HMCPS007C0 HMCPS015E0C HMCPS015E0C HMCPS030H1C HMCPS030H1C HMCPS050K2C HMCPS050K2C HMCPS050K2C HMCPS100R3C HMCPS100R3C HMCPS100R3C HMCP150T4C HMCP150T4C HMCP150T4C HMCP250J5 HMCP400W5 HMCP400W5 HMCP400W5 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 Available, fuses Bulletin volts, circuit breaker must have fuse backup. Refer Industrial Control Catalog. volts, additional restrictions apply. limitations source short circuit ratings. 2HMCP Circuit Breaker HMCP Breaker magnetic trip device only. Always trip setting possible particular application. Current limiting option extend this value 200,000A Mounting Wiring Your 1336 IMPACT Drive Reducing Voltage Reflections Voltage doubling motor terminals, known reflected wave phenomenon transmission line effect, occur when using drives with long motor cables. 1336 IMPACT drive equipped with internal voltage reflection reduction mechanism. This mechanism provides minimum dwell time that controlled that voltage transients allowed decay, thus reducing motor overvoltage. This limits voltage seen motor terminals unit greatly increases length motor cable before terminator required. should inverter duty motors with phase-to-phase insulation ratings 1600 volts higher minimize effects reflected wave motor insulation life. Without dwell time correction, voltage reflection transients surpass insulation rating motor with less than feet cable. With introduction controlled dwell time, voltage transients safely maintained below insulation rating motor. Figure 2.1, terminal voltage plotted function cable distance 1336 IMPACT drive carrier frequency. Figure Terminal Voltage Carrier Frequency Terminal Overvoltage 1800 1700 1600 Voltage (Vpk) 1500 1400 1300 Correction 1200 Corrected Code 1600 1100 Cable Length (Feet) Optional Cable Terminator Applications with non-inverter duty motors motor with exceptionally long leads require output inductor cable terminator. inductor Bulletin 1204 terminator helps limit reflection motor, levels that less than motor insulation value. Mounting Wiring Your 1336 IMPACT Drive Optional Output Reactor reactors listed 1336 IMPACT drive price list drive input output. These reactors specifically constructed accommodate IGBT inverter applications with switching frequencies kHz. They have approved dielectric strength 4000 volts, opposed normal rating 2500 volts. first last turns each coil triple insulated guard against insulation breakdown resulting from high dv/dt. When using motor line reactors, drive frequency lowest value minimize losses reactors. Important: using output reactor, effective motor voltage lower because voltage drop across reactors this also reduce motor torque. Common Mode Cores Common mode cores help reduce common mode noise drive output guard against interference with other electrical equipment (such programmable controllers, sensors, analog circuits). addition, reducing carrier frequency reduces effects lowers risk common mode noise interference. following table shows common mode cores available 1336 IMPACT drive. Catalog Number 1321-M001 1321-M009 Used with: Communications cables, analog signal cables, etc. 1336 IMPACT drives rated: 480V, 0.37 (0.5 1336 IMPACT drives rated: 480V, (7.5 600V, (7.5 1336 IMPACT drives rated: 480V, X150 600V, 1336 IMPACT drives rated: 480V, (150 600V, (200 Description Open style signal level Open style with terminal block, Open style, 1321-M048 1321-M180 Open style, 180A 1321-M670 Open Style, 670A 2-10 Mounting Wiring Your 1336 IMPACT Drive Allowing Heat Dissipation need mount drive that there sufficient space top, sides, front cabinet heat dissipate shown Figure 2.2. Figure Heat Dissipation Requirements Alternate Mounting Methods 152.4 (6.0 in.) 101.6 (4.0 in.) 152.4 (6.0 in.) 152.4 (6.0 in.) 152.4 (6.0 in.) have frame drive, should have least 152.4 203.2 in.) between drive bottom surface. IMPORTANT: Frame drives should mounted combustible surface. However, drive must mounted combustible surface, 6.35 (0.25 in.) spacers must provided under mounting feet drive. Frame drives require minimum 152.4 (6.0in.) between drive back mounting wall, drives mounted with sides touching another device wall. minimum 76.2 (3.0 required sides back drive mounted against wall other device. alternate mounting methods shown Figure cannot used Frames Mounting Your Drive mount your drive, need ATTENTION: must careful prevent debris (such metal shavings conduit knockouts) from falling into drive while performing installation work around drive. hazard personal injury and/or equipment damage exists foreign material lodges inside drive. dimensions your drive from frame-specific chapters. Drill holes appropriate spot determined from drive dimensions). Bolt drive mounting surface. Mounting Wiring Your 1336 IMPACT Drive 2-11 User-Supplied Enclosures supplying your enclosure 1336 IMPACT drive, mount your drive within enclosure mount drive heatsink extend outside enclosure. Frame drives with suffixes -BPR (Standalone) (Common-bus) have following enclosure requirements: Dimensions enclosure needed accomodate drive nominally A1200 enclosure ventilating required installed customer installer. -BPR -CPR only, additional mounting instructions specifying relative locations drive choke that factory supplied interconecting cables utilized supplied. have frame, mount drive with heatsink extended outside enclosure. have frame supplying your piped-in cooling 1336 IMPACT drive enclosures calculating room cooling requirements, refer following table. NEMA Type enclosures from factory will have exhaust fans will require additional enclosure cooling, require room ambient cooling exceed 40°C. frame drive been tested only complete unit including enclosure. enclosure integral part cooling package. enclosure dimensions provided Chapter required volume 2600 CFM, enters front bottom enclosure exits top. change this configuration customers risk. must restricted bottom enclosure ensure good flow over capacitor bars, well assist heat sink fans maintain 800HP rating. 2-12 Mounting Wiring Your 1336 IMPACT Drive information following table along with enclosure manufacturer's guidelines sizing. Catalog Number 240V drives AQF05 AQF07 AQF10 AQF15 AQF20 AQF30 AQF50 A007 A010 A015 A020 A025 A030 A040 A050 A060 A075 A100 A125 480V drives BRF05 BRF07 BRF10 BRF15 BRF20 BRF30 BRF50 BRF75 BRF100 B015 B020 B025 B030 BX040 B040 B050 BX060 B060 10.4 13.9 24.0 27.2 33.7 41.8 48.2 58.7 64.5 78.2 78.2 96.9 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure D.11 Figure Figure D.12 Figure Figure D.13 Figure Figure Figure Base Derate Amps1 Derate Curve2, Heat Dissipation Drive Watts2,3 Heatsink Watts2 Total Watts2 12.0 18.0 27.2 33.7 48.2 64.5 78.2 80.0 120.3 149.2 180.4 240.0 291.4 327.4 Figure Figure Figure Figure Figure Figure Figure none Figure Figure Figure Figure None Figure Figure Figure Figure Figure D.10 Same B250 1110 1110 1708 1944 2664 2769 3700 4100 1110 1110 1708 1024 1143 1325 1330 2069 2370 3186 3375 4455 5002 1108 1108 1303 1303 2069 Base derate amps based nominal voltage (240, 480, 600V). input voltage exceeds drive rating, drive output must derated. Refer Figure D.41. Drive ambient temperature rating 40°C. ambient exceeds 40°C, derate drive. Refer Figures D.39. Drive rating based altitudes 1000m (3000ft) less. installed higher altitude, derate drive. Refer Figure D.40. available time publication. Mounting Wiring Your 1336 IMPACT Drive Catalog Number B075 B100 B125 BX150 B150 B200 B250 B3005 BP300 B3505 BP350 B4005 BP400 B4505 BP450 B5005 B6005 B700C B800C 600V drives CWF10 CWF20 CWF30 CWF50 CWF75 CWF100 C015 C020 C025 C030 C040 C050 C060 C075 C100 C125 C150 C200 C250 C3005 CX300 C3505 CP350 C4005 CP400 C4505 C5005 C6005 C6505 C700C C800C Base Derate Amps1 120.3 149.2 180.4 180.4 240.0 291.4 327.4 406.4 406.4 459.2 459.2 505.1 481.0 570.2 531.7 599.2 673.4 850.0 983.0 12.0 18.9 23.6 30.0 34.6 45.1 57.2 61.6 85.8 109.1 138.6 159.7 252.6 283.6 298.0 300.0 353.6 350.0 350.0 406.4 400.0 459.2 505.1 599.2 673.4 770.0 800.0 Derate Curve2,3 Figure D.14 Figure D.15 Figure D.16 Figure D.16 Figure Figure D.10 Figure D.17 none Figure D.18 none Figure D.19 none Figure D.20 none Figure D.21 Figure D.22 Figure D.23 Figure D.24 Figure D.24 2-13 Total Watts2 2069 2370 3186 3375 3375 4455 5002 5810 Heat Dissipation Drive Watts2,3 1005 Heatsink Watts2 1708 1944 2664 2769 2769 3700 4100 4805 1055 5455 6510 1295 6175 7470 1335 6875 8210 1395 1485 1700 1900 7800 8767 97005 120005 1553 1978 2162 9200 10252 11400 13900 1092 1174 1894 2504 2683 none none none none none none none none Figure D.25 Figure D.26 Figure D.27 Figure D.28 Figure D.29 Figure D.30 none none none Figure D.33 none Figure D.31 Figure D.34 Figure D.32 Figure D.37 Figure D.38 Figure D.39 Figure D.39 FigureD.39 1000 1430 1465 1500 1610 1700 1800 2000 3065 3625 5015 3990 5935 6125 6125 7120 7000 8020 8925 10767 12000 94006 113006 3820 4515 5941 4930 6935 6705 6705 8550 7711 9485 10425 12377 14000 11200 13300 Base derate amps based nominal voltage (240, 480, 600V). input voltage exceeds drive rating, drive output must derated. Refer Figure D.41. Drive ambient temperature rating degrees ambient exceeds degrees derate drive. Refer Figures D.39. Drive rating based altitudes 1000 (3000 less. installed higher altitude, derate drive. Refer Figure D.40 available time publication IMPORTANT: fans required open type drive mounted user supplied enclosure. This inverter loss only, common configuration PWM. 2-14 Mounting Wiring Your 1336 IMPACT Drive Grounding Your Drive need properly ground your 1336 IMPACT drive. Figure shows grounding recommendations 1336 IMPACT drive. Figure Recommended 1336 IMPACT Drive Grounding Conduit/4-Wire Cable (L1) (T1) (L2) Common Mode Core Shield (T2) (T3) PE/Gnd. Shield Motor Frame (L3) Ground Rod/Grid Building Structure Steel RIO/DH+ Analog Common Mode Core Motor Terminator Ground Local Codes Computer/Position Controller Options that installed needed. ground your 1336 IMPACT drive, need Connect drive system ground power ground (PE) terminal provided power terminal block (TB1). Define paths through which high frequency ground currents flow. Connect ground conductor motor cable (drive end) directly drive ground terminal, enclosure bar. Ground encoder connections using encoder). Ground control signal wiring. Connect terminal block. Connect ground adjacent building steel floor ground loop. Solidly ground filter, need one. These steps explained greater detail following sections. Mounting Wiring Your 1336 IMPACT Drive 2-15 Connecting Drive System Ground Connect drive system ground power ground (PE) terminal provided power terminal block (TB1). Ground impedance must conform requirements national local industrial safety regulations (such NEC, 0160, BSI). should inspect test ground impedance appropriate regular intervals. Even have floating secondary, building must have safety (earth) ground. cabinet, should single, low-impedance ground point ground bar. should: Ground circuits independently directly this ground point bar. Directly connect supply ground conductor this ground point bar. Defining High Frequency Ground Current Paths need define paths through which high frequency ground currents flow. Defining these paths helps assure that noise-sensitive circuits share path with high-frequency ground currents minimize area enclosed these paths. must separate current carrying ground conductors. Control signal ground conductors should near parallel power ground conductor. Connecting Ground Conductor Motor Cable Connect ground conductor motor cable (drive end) directly drive ground terminal, enclosure bar. Grounding directly drive (and filter, installed) provides direct route high-frequency current returning from motor frame ground conductor. motor end, should also connect ground conductor motor case ground. shielded armored cables, connect shield drive chassis motor frame. 2-16 Mounting Wiring Your 1336 IMPACT Drive Making Encoder Connections want encoder, need Option board. have Option board, cannot encoder. make encoder connections, must: Route connections grounded steel conduit shield cable wire tray. cables wire tray, must separate signal encoder wire from power cables, preferably with steel divider. Ground conduit both ends. Ground cable shield only drive. additional information about using encoder, refer Chapter Using Option. Grounding Discrete Control Signal Wiring ground control signal wiring, need Ground ground terminal equipment (source) end, drive end. must ground control signal wiring single point system, remote from drive. Ground shield using shielded control signal wires. Connecting Terminal Block terminal block used control signal shields within drive. Refer frame specific chapters terminal block location. terminal block accepts wire with following specifications: Wire information Minimum wire size Maximum wire size Maximum torque Wire type 0.30 Description AWG) AWG) 1.36 lb.-in.) only copper wire Grounding Safety Ground (PE) Most codes require safety ground. connect ground adjacent building steel (such girder joist) floor ground loop, provided that grounding points comply with your national (such NEC), regional, local regulations. Mounting Wiring Your 1336 IMPACT Drive 2-17 Grounding Optional Filter using filter, must solidly ground filter. Important: Using optional filter result relatively high ground leakage currents. filter incorporates surge suppression devices clamp line surges limited voltage above ground potential. Therefore, must permanently install solidly ground filter. Grounding must rely flexible cables should include form plug socket that would permit inadvertent disconnection. should periodically check integrity this connection. Additional information about optional filter located Appendix Conformity. Wiring Power input output power connections different between different frame sizes. have this frame size: Refer this chapter: Chapter Chapter following table provides generic terminal information. Terminal (L1), (L2), (L3) +DC, (T1), (T2), (T3) Description Power earth ground line input terminals terminals Motor connection ATTENTION: national codes standards (such NEC, VDE, BSI) local codes outline provisions safely installing electrical equipment. Installation must comply with specifications regarding wire type, conductor sizes, branch circuit protection, disconnect devices. Failure result personal injury and/or equipment damage. Important: maintenance procedures, operate drive without having motor connected. 2-18 Mounting Wiring Your 1336 IMPACT Drive following table provides information about maximum/minimum wire size maximum torque used various frame sizes. have this frame size: maximum/minimum wire size1 (AWG) 5.3/0.8 (10/18) 8.4/0.8 (8/18) 13.3/0.5 (6/20) 26.7/0.8 (3/18) 127.0/2.1 (250 MCM/14) 67.4/2.1 (00/14)3 253.0/2.1 (500 MCM/14) 303.6/2.1 (600 MCM/14) 303.6/2.1 (600 MCM/14) 303.6/2.1 (600 MCM/14) maximum torque (lb.-in.) 1.81 (16) 1.81 (16) 1.70 (15) 5.65 (50) 6.00 (52) 6.00 (52) 10.00 (87) 23.00 (200) 23.00 (200) 23.00 (200) Wire sizes given maximum/minimum sizes that will accept. These recommendations. These configurations stud type terminations require type connectors terminate field installed conductors. kits available with these configurations. Wire size used determined selecting proper based drive catalog number. Refer Chapter information kits. Applies 240V, 480V, 600V drives only. drive connections frame specific. Refer appropriate chapter drive connections. Selecting Your Motor Cables select which type cable want with 1336 IMPACT drive. Unshielded Cable many installations, unshielded cable long separate from sensitive circuits. approximate guide, allow spacing meter (3.3 feet) every meters feet) length. cases, need avoid long parallel runs. Unshielded cable should 4-conductor with ground lead connected directly drive ground terminal (PE) motor frame ground terminal. Shielded Cable should shielded cable sensitive circuits devices connected mounted machinery driven motor. must connect shield drive chassis. Make connection both ends minimize external magnetic field. cable trays large conduits distribute motor leads multiple drives, shielded cable reduce capture noise from motor leads minimize cross coupling noise between leads different drives. Connect ground (PE) connections both motor drive end. Mounting Wiring Your 1336 IMPACT Drive 2-19 Some installations require armored cable instead shielded cable. Refer following table: Condition: Insulation Type: PVC1 XLPE XLPE THHN XHHW-2 XHHW-2 Example: input voltages excess motor cables greater than ft), wire with less than insulation, wire with XLPE insulation recommended. Contact Rockwell Automation have questions. Armored Cable Armored cable also provides effective shielding. Ideally, should ground armored cable only drive (PE) motor frame. Some armored cable coating over armor prevent incidental contact with grounded structure. type connector, must ground armor cabinet entrance, shielded cable within cabinet continue possible with coaxial arrangement power cable ground. some hazardous environments, cannot ground both ends cable armor. This because possibility high current circulating input frequency ground loop strong magnetic field. This only applies proximity powerful electrical machines. this case, make ground connection through capacitance that blocks low, line frequency current presents impedance highly pulsed nature circulating current, capacitor type used must rated AC-to-ground voltage. Consult factory specific guidelines. Conduit metal conduit cable distribution, these guidelines: Drives normally mounted cabinets, ground connections made common ground point cabinet. conduit connected motor junction drive end, need additional conduit connections. Route more than three sets motor leads through single conduit. This minimizes cross talk that could reduce effectiveness noise reduction methods described. more than three drive/motor connections conduit required, shielded cable. practical, each conduit should contain only motor leads. ATTENTION: avoid possible shock hazard caused induced voltages, ground unused wires conduit both ends. same reason, drive sharing conduit being serviced installed, disable drives using this conduit eliminate possible shock hazard from cross coupled drive motor leads. 2-20 Mounting Wiring Your 1336 IMPACT Drive Observe applicable safety national local regulations when selecting appropriate wire size your system. drive overload capacity, conductors transformer primary secondary must sized minimum) 125% maximum motor current. motor conductors must also rated 125% full load motor current. distance between drive motor affect size conductors used. protect against interference, shielded type wire control circuits. shielded wire required signal wires. recommended conductor size must minimum 0.82mm2 AWG). best interference suppression obtained with wire having individual shield every twisted pair. Figure shows recommended cable shielding. Figure Cable Shielding Recommendations Signal Signal Shield Signal Signal Signal Signal Shield Signal Signal Shield Signal Signal Multi-Conductor Shielded Cable with Individual Shielded Twisted Pairs 2-Conductor Shielded Cable Shield Connection 2-Conductor Shielded Cable By-Pass Contactors Please read following Attention regarding by-pass contactors. ATTENTION: incorrectly applied installed system result component damage reduction product life. most common causes are: Wiring line drive output control terminals. Improper by-pass output circuits approved Allen-Bradley. Output circuits which connect directly motor. Incorrect inadequate supply. Excessive ambient temperature. Contact Allen-Bradley assistance with application wiring. Mounting Wiring Your 1336 IMPACT Drive 2-21 Hard Wiring Your Before transfer data from drive, need hard wire analog inputs, analog outputs, output relays, Option (optional). terminal block locations reference signal connections frame-specific chapters. terminal blocks accept wire with following specifications: Wire information Minimum wire size Maximum wire size Maximum torque Description 0.06 AWG) AWG) 0.79 lb.-in.) Recommended control signal wire This Belden wire equivalent: 8760 8770 9460 Should have these specifications: 0.750 AWG), twisted pair, shielded 0.750 AWG), 3-conductor, shielded 0.750 AWG), twisted pair, shielded location terminal blocks frame specific. Refer appropriate chapter (Chapter location your terminal blocks. ATTENTION: install control signal wiring with insulation rating less than 600V, route this wiring inside drive enclosure separate from other wiring uninsulated live parts. separate these wires, damage your equipment have unsatisfactory drive performance. Connecting Analog Inputs 1336 IMPACT drive following analog inputs: Quantity Description Range ±10V Input impedance Ohms Ohms These inputs differential inputs with noise rejection filtering. Each input gain offset adjustment. converter 12-bit device where input value +10V results digital value 2048. Likewise, input value -10V results digital output value -2048. analog input function, must link analog input parameters appropriate drive parameter well define scaling offset parameters. 2-22 Mounting Wiring Your 1336 IMPACT Drive typical analog input connections unidirectional operation shown follows: -10V (Power Supply) Connect either (only one) Frames A1-A4 J4-3 J4-2 J4-1 J7-1 J7-2 J7-3 TB10-3 TB10-2 TB10-1 TB10-4 TB10-5 TB10-6 (Power Supply Common) +10V (Power Supply) (Analog (Analog Reference Minimum Shield (Signal Ground Terminal Block) Note: Connect only inputs IN4+ IN4- IN3+ IN3- IN2+ IN2- IN1+ IN1- typical analog input connections bidirectional operation shown follows: Forward Reverse Reverse Relay Frames A1-A4 J4-3 J4-2 J4-1 J7-1 J7-2 J7-3 -10V (Power Supply) (Power Supply Common) Reverse TB10-3 TB10-2 TB10-1 TB10-4 TB10-5 TB10-6 +10V (Power Supply) Forward (Analog (Analog Reference Minimum Shield (Signal Ground Terminal Block) Note: Connect only inputs IN4+ IN4- IN3+ IN3- IN2+ IN2- IN1+ IN1- wiring remote your system, want refer Chapter Applications, Appendix Control Block Diagrams, additional information. Mounting Wiring Your 1336 IMPACT Drive 2-23 Analog Outputs There analog outputs that have range ±10V 20mA output with digital resolution bits. typical analog output connections shown follows: Quantity Description +10V Impedance ohms 10mA maximum 4-20mA Impedance ohms (Analog Out) (Analog Out) Shield Discrete Outputs Fault outputs from 1336 IMPACT drive supplied terminal blocks. Fault outputs provide warning fault signals based drive programming. Refer frame-specific chapters additional information about terminal blocks available your frame size. following values contact ratings programmable relays: 115V Figure shows typical digital output connections. Figure Typical Digital Output Connections Programmable: Default Fault Programmable Default Speed Supply Programmable Default Enable (Run) Normally Closed (NC) Programmable: Default Warning (Alarm) Normally Closed (NC) Common Common Normally Open (NO) Normally Open (NO) Pulse Input pulse input differential input that lets external source provide drive with digital reference trim signal. pulse input following specifications: Specification Voltage rating Maximum frequency Minimum Description Auxiliary Output 480V 600V (depending input voltage drive) output terminal block (TB9) only available Frame Drives. This terminal block provides three-phase, high voltage connection from load side input line fuses. 2-24 Mounting Wiring Your 1336 IMPACT Drive Normally this connection used power external control transformer (user supplied) auxiliary circuit. Important: Depending circuitry connected, additional fusing required. ATTENTION: installation auxiliary circuits must comply with national codes standards (NEC, VDE, BSA, etc.) local codes regarding wire type, conductor sizes, branch circuit protection disconnect devices. Failure result personal injury and/or equipment damage. auxiliary circuit utilized maximum current capacity amperes RMS. maximum minimum wire size accepted AWG). Copper wire Only with minimum temperature rating degrees Maximum torque 0.90-1.81 lb-in.). Connecting Your Gateway have frame drive, connect 1336 IMPACT drive network using either isolated gateway such communications module internal gateway such communications module. have frame, connect 1336 IMPACT drive network using isolated gateway. using isolated gateway, connect module drive plugging communications module cable into bottom drive. using internal gateway, connect module drive connector labeled GATEWAY your board. Mounting Wiring Your 1336 IMPACT Drive Figure Gateway Connection Location 2-25 Connect Your Communications Module Here. Refer documentation that came with your gateway installation information. need additional SCANport connections, 1203-SG2 1203-SG4 SCANport expanders available. Installing Interface Board using Option board, refer Chapter Using Option, installation instructions. terminal blocks used connect Option board accept wire with following specifications: Wire information Minimum wire size Maximum wire size Maximum torque Wire type Description 0.06 AWG) AWG) 0.79 lb.-in.) only copper wire Connecting Power Drive Supply Source 1336 IMPACT drives suitable circuit that deliver maximum 200,000 symmetrical amperes when used with input line fuses specified tables frame-specific chapters. 1336 IMPACT drive does contain input power short circuit fusing. Specifications recommended size type provide drive input power protection against short circuits following pages. 2-26 Mounting Wiring Your 1336 IMPACT Drive ATTENTION: guard against personal injury and/or equipment damage caused improper fusing, only recommended line fuses specified tables frame-specific chapters. Branch circuit breakers disconnect switches cannot provide this level protection drive components. Unbalanced Distribution Systems drive designed with conventional three-phase supplies that symmetrical with respect ground. Surge suppression devices included protect drive from lightning-induced overvoltages between line ground. this reason, recommend neutral grounded system. drive works with grounded phase, want isolation transformer provide supply balanced with respect ground. Ungrounded Distribution Systems 1336 IMPACT drives equipped with (Metal Oxide Varistor). provides voltage surge protection phase-to-phase plus phase-to-ground protection which designed meet IEEE 587. circuit designed surge suppression only (transient line protection), continuous operation. With ungrounded distribution systems, phase-to-ground connection could become continuous current path ground. line-to-line line-to-ground voltages should exceed input voltage rating shown Appendix Specifications. Exceeding these values cause physical damage MOV. Figure Ratings Three-Phase Input Ground Line-to-Line Rating Energy Rating Line-Line Rating Joules Joules Joules Joules Line-to-Ground Rating Energy Rating Line-Line Line-Ground Frame Reference Device Rating Line-Line Line-Ground Mounting Wiring Your 1336 IMPACT Drive 2-27 Line Reactor Isolation-Type Transformer Required? Typically, connect 1336 IMPACT drive directly three-phase power line. However, certain power line conditions introduce possibility drive input power component malfunction. reduce possibility these malfunctions, line reactor isolation-type transformer required. following table determine line reactor isolation-type transformer required your system: line supplying drive: power factor correction capacitors connected switched Frequently experiences transient power interruptions significant voltage spikes same line line commutated drive Then line reactor isolation-type transformer: recommended between capacitor bank input drive. required. required Input Fusing ATTENTION: 1336 IMPACT drive does provide input power short circuit fusing. Specifications recommended fuse size type provide drive input power protection against short circuits provided tables frame-specific chapters. Branch circuit breakers disconnect switches cannot provide this level protection drive components. input fusing requirements frame-size specific. Please refer appropriate chapter. Disconnecting Drive Output method disconnecting drive that wire drive output terminals must able disable drive opened during drive operation. opened during drive operation, drive fault. should remove Drive Enable before contactor opened. When Drive Enable removed, drive stops modulating. Starting Stopping Motor ATTENTION: 1336 IMPACT drive control circuitry includes solid-state components. hazards accidental contact with moving machinery unintentional flow liquid, gas, solids exists, additional hardwired stop circuit required remove line power drive. When input power removed, there loss inherent regenerative braking effect motor coasts stop. auxiliary braking method required. 2-28 Mounting Wiring Your 1336 IMPACT Drive Electrical Interference EMI/RFI Immunity immunity 1336 IMPACT drives externally generated interference good. Usually, special precautions required beyond installation practices provided this manual. should suppress coils energized contactors associated with drives with diode similar device, because they generate severe electrical transients. areas subject frequent lightning strikes, additional surge suppression advisable. should suitable MOVs connected between each line ground. Refer Figure additional information about MOVs. Emission avoid interference with nearby sensitive equipment, must careful about arrange power ground connections drive. Route cable that goes motor well away from sensitive equipment, motor cable does carry switched voltages. Connect ground conductor motor cable drive ground (PE) terminal directly. Connecting this ground conductor cabinet ground point ground cause high frequency current circulate ground system enclosure. must solidly connect motor this ground conductor motor case ground. shielded armored cable guard against radiated emissions from motor cable. Connect shield armor drive chassis. Common mode chokes recommended drive output reduce common mode noise. filter used most situations provides effective reduction emissions that conducted into main supply lines. installation combines drive with sensitive devices circuits, program lowest possible drive frequency. Need Filter? install 1336 IMPACT drives with filter. filter controls radio-frequency conducted emissions into main supply lines ground wiring. follow cabling installation instructions described this manual, interference problems unlikely when drive used with conventional industrial electronic circuits systems. should optional filter must conform standard such 55011, VDE0875, BSI, FCC. need achieve very emission levels. installing sensitive devices circuits same supply. motor cable exceeds meters (164 feet). Beyond this length, capacitance ground increases supply emissions. Mounting Wiring Your 1336 IMPACT Drive 2-29 Important: conformity drive filter standard does assure that entire installation conforms. Other factors influence total installation only direct measure verify total conformity. Installing Filter install filter, follow instructions provided with filter. addition, should note following information: Connect filter between incoming supply line drive power input terminals. Install filter same mounting plate drive, possible. filter should physically close drive with short connections. Important: assure that filter effective, must shield armor motor cable follow guidelines given this manual. Filter Leakage Current optional filter cause ground leakage currents. Therefore, must provide appropriate ground connection (refer grounding instruction page 2-14). ATTENTION: guard against possible equipment damage, only filters with supplies that nominally balanced with respect ground. some countries, three-phase supplies occasionally connected 3-wire configuration with phase grounded (Grounded Delta). filter must used Ground Delta supplies. 2-30 Mounting Wiring Your 1336 IMPACT Drive Notes: Chapter Mounting Wiring Information Specific Frames Chapter Objectives Chapter provides mounting wiring information specific frames This Topic: Wiring power Hard wiring your Input fusing requirements Dimensions Starts Page: Important: your 1336 IMPACT drive frame size, skip this chapter read mounting wiring instructions specific your frame size. know what your frame size refer Chapter Overview. Wiring Power input output connections frames shown Figure 3.1. Figure Terminal Block Locations Control Interface Option Power Terminal Block TB4, Control Signal Wiring Control Interface Option TB10 Mounting Wiring Information Specific Frames drive connections shown Figure 3.2. Figure Drive Connections Frames A1-A3 Frame Frame 380-480V, 5.5-7.5 (7.5-10 Terminal Designations 500-600V, 0.75-7.5 (1-10 Terminal Designations 200-240V, 0.37-3.7 (0.5-5 Terminal Designations 380-480V, 0.37-3.7 (0.5-5 Terminal Designations (L1) (L2) (L3) (T1) (T2) (T3) (L1) (L2) (L3) Motor Required Input Fusing Required Branch Circuit Disconnect Dynamic Brake Option Motor Motor Required Input Fusing Required Branch (T1) (T2) (T3) Input Line Circuit Disconnect Motor Input Line Input Line Dynamic Brake User supplied. Before wiring your dynamic brake frame, double check terminals. should attach terminal brake terminal your drive terminal brake terminal your drive. your terminal labeled VBUS connect terminal brake VBUS terminal your drive. ATTENTION: install control signal wiring with insulation rating less than 600V, route this wiring inside drive enclosure separate from other wiring uninsulated live parts. separate these wires, damage your equipment have unsatisfactory drive performance. Mounting Wiring Information Specific Frames Hard Wiring Your terminal blocks TB4, TB7, TB10 hardwiring your I/O. These terminal blocks shown Figure 3.3. Figure Reference Signal Connections (TB4) +10V -10V Shield Analog Output power supply drive input only. Power Supply* Shield Analog Output Shield (TB7) Analog Input Shield Supply Relay Default: Speed Analog Input Shield (TB10) Shield Pulse Source Shield Relay Voltage Default: Fault Clearance Relay Relay Default: Enable Default: Warning (Run) (Alarm) *NOTE: Analog differential, non-isolated I/O. negative does indicate common. Mounting Wiring Information Specific Frames terminal blocks provide following: This Terminal Block: Provides these Terminal Numbers: ±10V output output Shield Ground ±10V input input Input impedance Ohms Input impedance Ohms Shield ground power supply ±10V voltage Output impedance Ohms; 10mA maximum Output impedance Ohms Which Provide Access this Signal: Pulse input frequency reference Jumper +12V Jumper Scale Factor (Pulse PPR) must 10mA minimum Logic Earth Ground, Shield Programmable contacts Resistive rating 115VAC/30VDC, 5.0A Inductive rating 115VAC/30VDC, 2.0A Voltage clearance. Provides physical space between logic earth ground other signals terminal block. TB10 Input Fusing Requirements following input fusing requirements frames Maximum Recommended Input Line Fuse Ratings (Fuses User Supplied) European Installations recommended fuse Class general industrial applications motor circuit protection. BS88 (British Standard) Parts EN60269-1, Parts type equivalent should used these drives. Fuses that meet BS88 Parts acceptable. Typical designations include, limited following: Parts EFS, North American Installations Drive Catalog Number 1336E-_ F05, requirements specify that Class fuses must used drives this section*. Typical designations include: Type KTK, FNQ-R Type JKS, Type JJS, 1336E-_ 1336E-_ 1336E-_ 1336E-_ 1336E-_ 1336E-_ (HP) Rating 0.37 0.56 (0.5 0.75) 0.75 (1.5) (7.5) 240V Rating 480V Rating 600V Rating 1336E-_ F100 (10) Both fast acting slow blow acceptable. Mounting Wiring Information Specific Frames Dimensions following shows dimensions frames Max. Mounting Hole Detail (0.28) (0.28) 12.7 (0.50) 12.7 (0.50) Mounting Holes Detail Three-Phase Rating 240V 0.37 0.75 480V 0.37 600V *0.75 18.5 Frame Reference Bottom View Will Vary with Bottom View Dimensions care when choosing Frame Reference some ratings exist another frame size. Frame Reference 215.9 (8.50) 215.9 (8.50) 215.9 (8.50) 260.0 (10.24) 290.0 (11.42) 290.0 (11.42) 290.0 (11.42) 350.0 (13.78) Max. 160.0 (6.30) 180.5 (7.10) 207.0 (8.15) 212.0 (8.35) 185.2 (7.29) 185.2 (7.29) 185.2 (7.29) 230.0 (9.06) 275.0 (10.83) 275.0 (10.83) 275.0 (10.83) 320.0 (12.60) 15.35 (0.60) 15.35 (0.60) 15.35 (0.60) 15.35 (0.60) (0.30) (0.30) (0.30) 15.35 (0.60) 130.0 (5.12) 130.0 (5.12) 130.0 (5.12) 130.0 (5.12) 76.2 (3.00) 76.2 (3.00) 76.2 (3.00) 133.0 (5.23) 85.3 (3.36) 85.3 (3.36) 85.3 (3.36) 86.0 (3.39) Shipping Weight 4.31 (9.5 lbs.) 5.49 (12.1 lbs.) 6.71 (14.8 lbs.) 15.90 (35.0 lbs.) Mounting Wiring Information Specific Frames Frames through 22.2 (0.88) Conduit Knockout Plc. 22.2/28.6 (0.88/1.13) Conduit Knockout Plcs. Fans will present Frame Frame Reference 111.8 (4.40) 132.3 (5.21) 158.8 (6.25) 164.0 (6.45) 105.4 (4.15) 126.0 (4.96) 152.4 (6.00) 164.0 (6.45) 86.3 (3.40) 106.9 (4.21) 133.4 (5.25) 139.0 (5.47) 25.4 (1.00) 25.4 (1.00) 25.4 (1.00) 27.0 (1.06) 63.2 (2.49) 63.2 (2.49) 63.2 (2.49) 65.0 (2.65) 102.1 (4.02) 102.1 (4.02) 102.1 (4.02) 97.0 (3.82) 135.4 (5.33) 135.4 (5.33) 135.4 (5.33) 128.7 (5.07) Dimensions Millimeters (Inches). Mounting Wiring Information Specific Frames following dimensions IP65/54 (NEMA 4/12) enclosures. Detail 12.4 (0.49) Detail (0.31) 12.7 (0.50) 12.7 (0.50) (0.28) Dia. 14.3 (0.56) Dia. Typical Bottom Detail 12.7 (0.50) Dia. 19.1 (0.75) 19.1 (0.75) Dia. Drive Heatsink Detail Dimensions Milimeters (Inches). Frame Reference 430.0 (16.93) 430.0 (16.93) 430.0 (16.93) 655.0 (25.79) 525.0 (20.67) 525.0 (20.67) 525.0 (20.67) 650.0 (25.59) 350.0 (13.78) 350.0 (13.78) 350.0 (13.78) 425.0 (16.74) 404.9 (15.94) 404.9 (15.94) 404.9 (15.94) 629.9 (24.80) 500.1 (19.69) 500.1 (19.69) 500.1 (19.69) 625.1 (24.61) 250.0 (9.84) 250.0 (9.84) 250.0 (9.84) 293.0 (11.54) 63.5 (2.50) 76.2 (3.00) Approx. Ship Weight 16.8 (37.0 lbs.) 17.9 (39.4 lbs.) 18.6 (41.0 lbs.) 39.5 (87.0 lbs.) Mounting Wiring Information Specific Frames Heat Sink Through-the-Back Mounting Frames through 210.0 (8.25) 98.0 (3.86) 196.0 (7.72) 78.1 (3.076) 182.1 (7.17) 234.2 (9.2204) 78.2 (3.080) 220.0 (8.66) Cutout 249.7 (9.83) Dimensions Millimeters (Inches) Required (0.171) Dia. 10-32 12.7 (0.5) Self-Tap (0.159) 10-32 12.7 (0.5) Threaded Back Enclosure Drive 50.8 (2.00) 71.4 (2.81) 98.8 (3.85) Shading indicates approximate size drive inside enclosure. Mounting Wiring Information Specific Frames Heat Sink Through-the-Back Mounting Frame 257.0 (10.12) 160.9 (6.33) 241.3 (9.50) 80.4 (3.17) 120.7 (4.75) 301.2 (11.86) 225.0 (8.86) 225.9 (8.89) 317.0 (12.48) 285.0 (11.22) Cutout 150.6 (5.93) 75.3 (2.96) Dimensions Millimeters (Inches) Required (0.171) Dia. 10-32 12.7 (0.5) Self-Tap (0.159) 10-32 12.7 (0.5) Threaded Back Enclosure Drive 90.0 (3.54) Shading indicates approximate size drive inside enclosure. 3-10 Mounting Wiring Information Specific Frames Notes Chapter Mounting Wiring Information Specific Frames Chapter Objectives Chapter provides mounting wiring information specific frames This Topic: Wiring power Selecting proper your system Hard wiring your Selecting/verifying voltage Input fusing requirements Dimensions Starts Page: 4-10 4-11 4-12 Important: your 1336 IMPACT drive frame size, skip this chapter read mounting wiring instructions specific your frame size. know what your frame size refer Chapter Overview. Wiring Power location input output connections depend size your drive: your drive Over Then, input output connections need made: Through 11-position terminal block, TB1, located Gate Driver Board. separate terminal strips located bottom drive. Mounting Wiring Information Specific Frames Figure Terminal Block Locations TB10, Power Terminal Block Control Signal Wiring Control Interface Option factory only factory only 480V Output Frame Only) 600V depending Drive Output Volts Shield Terminals TB10 Control Interface Option Control Interface Option TB10 TB11 TB11 Location TB10, Brake Terminals Location Frames Frames Frame TB10, Location TB10, Location Brake Terminals Ground Brake Terminals Ground Frame Frame ATTENTION: national codes standards (such NEC, VDE, BSA) local codes outline provisions safely installing electrical equipment. Installation must comply with specifications regarding wire type, conductor sizes, branch circuit protection, disconnect devices. Failure result personal injury and/or equipment damage. Mounting Wiring Information Specific Frames drive connections shown Figure 4.2, 4.3, 4.4. Figure Drive Connections Frames 200-240V, (7.5 Terminal Designations 380-480/500-600V, Terminal Designations Frame Dynamic Brake (L1) (L2) (L3) (T1) (T2) (T3) Motor Required Branch Motor Required Input Fusing Circuit Disconnect Input Line 200-240V, 7.5-11 (10-15 Terminal Designations 380-480V, 15-22 (20-30 Terminal Designations 500-600V, Terminal Designations Frame Required Input Fusing Required Branch (L1) (L2) (L3) (T1) (T2) (T3) Dynamic Brake Motor Motor Circuit Disconnect Input Line User supplied. Mounting Wiring Information Specific Frames Figure Drive Connections Frames 200-240V, 15-22 (20-30 Terminal Designations 380-480V, 30-45 (40-60 Terminal Designations 500-600V, 18.5-45 (25-60 Terminal Designations Frame (L1) (L2) (L3) (T1) (T2) (T3) Dynamic Brake Required Input Fusing Motor Required Branch Motor Circuit Disconnect Input Line 200-240V, 30-45 (40-60 Terminal Designations 380-480V, 45-112 (60-150 Terminal Designations 500-600V, 56-112 (75-150 Terminal Designations Frame Brake Brake Motor (L1) (L2) (L3) (T1) (T2) (T3) Motor Required Input Fusing 1Required Branch Circuit Disconnect Input Line User supplied. Mounting Wiring Information Specific Frames Figure Drive Connections Frames 200-240V, 56-75 (75-100 Terminal Designations 380-480V, 112-187 (150-250 Terminal Designations 500-600V, 112-224 (150-300 Terminal Designations Frame R-L1 S-L2 INPUT T-L3 U-M1 V-M2 W-M3 OUTPUT Motor Required Input Fusing Motor Required Branch Circuit Disconnect Input Line 380-480V, 187-336 (250-450 Terminal Designations Frame R-L1 S-L2 T-L3 U-M1 V-M2 W-M3 Input Fusing (Supplied) Motor Required Branch Circuit Disconnect Input Line Brake Brake typical terminal 380-480V, 224-448 (300-600 Terminal Designations 500-600V, 187-448 (250-600 Terminal Designations Frame (L3) Required Input Fusing Required Branch Circuit Disconnect Input Line (M1) (M2) (M3) (L2) (L1) Brake terminals located choke behind terminal. Access Choke from right side chassis. Connect Brake +Bus drive. Connect Brake -Bus drive. Refer Troubleshooting Guide information accessing Inductor. Motor typical terminal layout (located drive) User supplied. Mounting Wiring Information Specific Frames Figure Drive Connections Frame 380-480V, 522-597 (700-800 Terminal Designations 500-600V, 522-597 (700-800 Terminal Designations Connect Brake Link Choke bottom Connect Brake Connect Brake -Bus drive. +Bus drive. Frame (L3) Required Input Fusing Required Branch Circuit Disconnect (L2) (L1) (M1) (M2) (M3) Input Line Front View Motor User supplied. Selecting Proper Your System frame drives have stud type terminals and/or bars/bolts that require standard crimp-type connectors cable termination. Connectors such COLOR-KEYED Connectors equivalent recommended. Table shows selection possible cable choice. Choose connectors each installation based desired cable sizes, application requirements, applicable national, state, local codes. Mounting Wiring Information Specific Frames Table Selection Input Output Cable (per Phase) Qty. 1336E-A040 1336E-A050 1336E-A060 1336E-A075 1336E-A100 1336E-A125 1336E-B060 1336E-B075 1336E-B100 1336E-B125 1336E-BX150 1336E-B150 1336E-B200 1336E-B250 1336E-B300 1336E-BP300 1336E-B350 1336E-BP350 1336E-B400 1336E-BP400 1336E-B450 1336E-BP450 1336E-B500 1336E-B600 1336E-B700C 1336E-B800C 1336E-C075 1336E-C100 1336E-C125 1336E-C150 1336E-C200 1336E-C250 1336E-CX300 1336E-C300 1336E-C350 1336E-CP350 1336E-C400 1336E-CP400 1336E-C450 1336E-C500 1336E-C600 1336E-C700C 1336E-C800C 85.0 (3/0) 107.2 (4/0) 127.0 (250 MCM) (24) (24) (24) 54111 54112 54174 253.0 (500 MCM) 253.0 (500 MCM) 54118 54118 67.4 (2/0) 67.4 (2/0) 54110 54110 67.4 (2/0) (24) 54110 Consult Factory 33.6 53.5 (1/0) 67.4 (2/0) 107.2 (4/0) 67.4 (2/0) 85.0 (3/0) 85.0 (3/0) 85.0 (3/0) 53.5 (1/0) (AWG) 53.5 (1/0) 85.0 (3/0) 107.2 (4/0) 53.5 (1/0) 85.0 (3/0) 107.2 (4/0) 42.4 53.5 (1/0) 85.0 (3/0) 107.2 (4/0) 107.2 (4/0) 53.5 (1/0) 85.0 (3/0) 107.2 (4/0) 67.4 (2/0) 67.4 (2/0) 85.0 (3/0) 85.0 (3/0) 107.2 (4/0) 107.2 (4/0) 127.0 (250 MCM) 127.0 (250 MCM) 152.0 (300 MCM) 152.0 (300 MCM) (16) (16) (24) Part No.2 Qty. (24) (24) (24) (24) (24) (24) (24) (24) (24) (24) Number 541533 541633 541683 54109T 54109B 54111T 54111B 54112T 54112B 541473 541533 541633 541683 541683 54109T 54109B 54111T 54111B 54112T 54112B 54110 54110 54111 54111 54112 54112 54174 54174 54179 54179 541423 541533 541583 54111 54110T 54110B 54111T 54111B 54111 54111 54109 Cable (per Phase) Qty. (AWG) 13.3 13.3 13.3 33.6 42.4 67.4 (2/0) 13.3 13.3 26.7 26.7 33.6 42.4 67.4 (2/0) 42.4 42.4 42.4 42.4 42.4 42.4 42.4 42.4 53.5 (1/0) 53.5 (1/0) 253.0 (500 MCM) 253.0 (500 MCM) 13.3 13.3 26.7 42.4 42.4 67.4 (2/0) DC-1 Part No.2 Qty. Number 541353 541353 54135 54109 54148 54110 541313 541353 541353 541473 541473 54110 54148 54110 54148 54148 54148 54148 54148 54148 54148 54148 54109 54109 54118 54118 541353 541353 541473 54148 54148 54110 Cable (per Phase) Qty. (AWG) 13.3 13.3 21.2 21.2 33.6 33.6 13.3 13.3 13.3 21.2 21.2 21.2 26.7 33.6 107.2 (4/0) 107.2 (4/0) 13.3 13.3 13.3 26.7 26.7 Part No.2 Qty. Number 541353 541353 541393 541393 541423 541423 541353 541353 541353 541393 541393 541393 541423 541423 54110 54110 541313 541353 541353 541353 541423 541423 Drive Catalog Number Lugs shown DC+/- based dynamic brake sizing (motor rating 1.25). Select proper lugs based required braking torque. Refer 1336-5.64 1336-5.65 additional information. COLOR-KEYED Connectors require WT117 TBM-6 Crimper tool equivalent. Lugs should crimped according manufacturer's tool instructions. required, Rockwell Automation supply kits lugs shown above. Kits include crimping tools. Consult factory information. 5/16" Stud. other studs 3/8". Mounting Wiring Information Specific Frames Hard Wiring Your terminal blocks TB10 TB11 hard wiring your I/O. These terminals shown Figure 4.6. Figure Reference Signal Connections TB11 Supply Relay Relay Default: Speed Default: Fault Shield Voltage Clearance Power Supply +10V -10V TB10 Relay Relay Default: Enable Default: Warning (Alarm) (Run) Analog Input Analog Input 4-20 Input Pulse Source Analog Analog Output Output 4-20 Output* NOTE: Analog differential, non-isolated I/O. negative does Indicate common. Mounting Wiring Information Specific Frames terminal blocks provide following: This terminal block: Provides these terminal numbers: Shield ground power supply ±10V Input input voltage TB10 Input impedance Ohms Input impedance Ohms Which provide access this signal: Pulse input frequency reference Jumper +12V Jumper Scale Factor (Pulse PPR) must 10mA minimum TB11 ±10V output output Logic Earth Ground, Shield Programmable contacts Output impedance Ohms, 10mA maximum Output impedance Ohms Resistive rating 115VAC/30VDC, 5.0A Inductive rating 115VAC/30VDC, 2.0A voltage clearance provides physical space between logic earth ground other signals terminal block. 4-10 Mounting Wiring Information Specific Frames Selecting/Verifying Voltage 1336 IMPACT drives, (600 that have cooling fans transformer match input line voltage proper voltage. using input voltage other than standard 240, 480, 600V need change transformer tap. change transformer tap, follow these instructions: ATTENTION: avoid shock hazard, assure that power drive been removed before proceeding. Ensure that power been removed drive. Locate transformer lower left corner drive chassis. Note lead placement (tap being used). Determine correct from Figure verify. present incorrect, remove insulating sleeve from correct tap. Remove wire lead presently connected. Place wire lead selected tap. Replace insulating sleeve unused tap. Figure Locations 200-240V Input Voltage 380-480V Input Voltage 500-600V Input Voltage Volt (use 200-220V) Volt (use 380-400V) Volt (use 415V) Volt (use 500V) Volt (use 230-240V) Volt (use 460-480V) Volt (use 575-600V) Mounting Wiring Information Specific Frames 4-11 Input Fusing Requirements following input fusing requirements frames Maximum Recommended Input Line Fuse Ratings (fuses user supplied) European Installations North American Installations Drive Catalog Number 1336E-_ 1336E-_ requirements specify that Class recommended fuse fuses must used Class general industrial drives this section*. applications motor circuit Typical designations protection. include: Type KTK, FNQ-R BS88 (British Standard) Parts Type JKS, EN60269-1, Parts type equivalent should Type JJS, used these drives. Fuses that meet BS88 Parts requirements specify acceptable Frames that Class Typical designations include, fuses must used limited drives this section*. following: Typical designations Parts include: EFS, Type KTK, FNQ-R Type JKS, Type JJS, 1336E-_ 1336E-_ 1336E-_ 1336E-_ 1336E-_ X040 1336E-_ 1336E-_ 1336E-_ X060 1336E-_ 1336E-_ 1336E-_ 1336E-_ 1336E-_ X150 1336E-_ 1336E-_ 1336E-_ 1336E-_ X300 1336E-_ recommended fuse Class general industrial applications motor circuit protection. BS88 (British Standard) Part EN60269-1, Part type semiconductor fuses equivalent should used these drives. Frame drives require semiconductor fuses should fused with Part fuses. Typical designations include, limited following: Part EET, FEE, RFEE, FMM. 1336E-_ P300 1336E-_ 1336E-_ P3502 1336E-_ Bussmann FWP/Gould Shawmut A-70Q semiconductor type fuses must used drives this section. 1336E-_ P400 1336E-_ 1336E-_ P4502 1336E-_ 1336E-_ 1336E-_ 1336E-_ 700C2 (HP) Rating (7.5) (10) (15) (20) 18.5 (25) (30) (40) (40) (50) (60) (60) (75) (100) (125) (150) (150) (200) (250) (300) (300) (300) (300) (350) (400) (400) (450) (450) (500) (600) (650) (700) (800) 240V Rating 100A 100A 125A 150A 150A 200A 250A 300A 400A 450A 480V Rating 100A 100A 125A 150A 200A 250A 250A 300A 400A 450A 500A 500A 600V Rating 110A 150A 175A 225A 350A 400A 400A 400A 450A 500A 600A 800A 800A 800A 700A3 700A3 600A 600A2 600A 600A 800A 700A2 800A 900A 600A3 700A3 1336E-_ 800C2 Both fast acting slow blow acceptable. Fuses supplied with Frame drives. fuses parallel required. 4-12 Mounting Wiring Information Specific Frames Dimensions following dimensions frames. Dimensions Frames Max. Mounting Hole Detail (Frames (0.28) (0.28) 12.7 (0.50) 12.7 (0.50) Mounting Hole Detail (Frame 14.7 (0.58) (0.20) (0.38) Mounting Holes Detail Bottom View Will Vary with Bottom View Dimensions Dimensions Milimeters (Inches). Weights Kilograms (Pounds). Frame Reference 276.4 (10.88) 301.8 (11.88) 381.5 (15.02) 476.3 (18.75) 701.0 (27.60) 1240.0 (48.82) Max. 225.0 (8.86) 225.0 (8.86) 270.8 (10.66) 212.6 (8.37) 238.0 (9.37) 325.9 (12.83) 461.0 (18.15) 685.8 (27.00) 1216.2 (47.88) 32.00 (1.26) 32.00 (1.26) 27.94 (1.10) (0.30) (0.30) 11.94 (0.47) 131.1 (5.16) 131.1 (5.16) 131.1 (5.16) 18.08 (7.12) 374.7 (14.75) 688.6 (27.11) 71.9 (2.83) 71.9 (2.83) 83.6 (3.29) Shipping Weight 22.7 lbs) 38.6 lbs) 108.9 (240 lbs) Mounting Wiring Information Specific Frames 4-13 Dimensions Frame Max. 37.9 (1.49 Mounting Hole Detail Dia. 10.2 (0.40) 17.0 (0.67) Dia. 19.1 (0.75) Bottom View Dimensions Details Mounting Holes Detail Dimensions Milimeters (Inches). Weights Kilograms (Pounds). Frame Reference Enclosed Open 511.0 (20.12) 511.0 (20.12) 1498.6 (59.00) 1498.6 (59.00) Max. 424.4 (16.71) 372.6 (14.67) 477.5 (18.80) 477.5 (18.80) 1447.8 (57.00) 1447.8 (57.00) 16.8 (0.66) 16.8 (0.66) 40.1 (1.61) 40.1 (1.61) 195.0 (7.68) 138.4 (5.45) 901.4 (35.49) 680.0 (26.77) 151.9 (5.98) 126.3 (4.97) Shipping Weight (410 lbs) (360 lbs) 4-14 Mounting Wiring Information Specific Frames Dimensions Frame 635.0 (25.00) 762.0 (30.00) 252.7 (9.95) 2286.0 (90.00) 37.9 (1.49 193.0 (7.60) 1219.2 (48.00) 274.8 (10.82) 31.5 (1.24) 698.5 (27.50) Dimensions Millimeters (Inches) Conduit Access Area 298.5 (11.75) Bottom View 50.8 (2.00) Mounting Wiring Information Specific Frames 4-15 Dimensions Frame 63.5 (2.50) Removable Lifting Angle Open Chassis Dimensions Depth 508.3 (20.01) Weight 453.6 (1000 lbs.) 117.3 (4.62) 2324.1 (91.50) 1524.0 (60.00) 19.3 (0.76) 648.0 (25.51) 762.0 (30.00) 635.0 (25.00) Important: fans required open type drive mounted user supplied enclosure. Conduit Access Area Dimensions Millimeters (Inches) Bottom View Dimensions Details 4-16 Mounting Wiring Information Specific Frames Typical Frame Mounting User Supplied Enclosure 14.2 (0.56) 11.1 19.1 (0.44 0.75) 41.1 (1.62) 82.6 (3.25) 134.1 (5.28) 55.1 (2.17) Bracket Important: This information represents method used factory mount open type Frame enclosure specifically designed Allen-Bradley. Illustrations only intended identify structural mounting points hardware shapes. must design fabricate steel components based actual mounting configuration, calculated loads enclosure specifications. Minimum thickness parts (0.18). 154.2 (6.07) 188.0 (7.40) Length 549.4 (21.63) Plcs. Each Rail 57.2 (2.25) Brace 25.4 (1.00) 50.8 (2.00) 14.5 (0.57) 682.2 (26.86) 711.2 (28.00) 0.75 (19.1) Mounting Wiring Information Specific Frames 4-17 Dimensions Frame Proper Rotation (Counter-clockwise when viewed from top) Mounted Shipped Loose Customer Installation 635.0 (25.00) Manufacturer-dependent, shorter. Removable Lifting Angle 2324.1 (91.50) 762.0 (30) 508.0 (20) 635.0 (25) Proper Rotation (Fan visible when viewed from top) Conduit Access Area Front 635.0 (25) Conduit Access Area 1270.0 (50) Bottom View 1270.0 (50) View Dimensions Millimeters (Inches) 4-18 Mounting Wiring Information Specific Frames Bottom Dimensions Frames Frames 28.6/34.9 (1.13/1.38) Conduit Knockout Plcs. 22.2 (0.88) Conduit Knockout Plc. Dimensions Millimeters (Inches) Frame Reference 181.6 (7.15) 181.6 (7.15) 167.1 (6.58) 167.1 (6.58) 112.8 (4.44) 119.1 (4.69) 163.6 (6.44) 182.6 (7.19) 214.4 (8.44) 227.1 (8.94) 249.9 (9.84) 275.3 (10.84) Frame 343.9 (13.54) 261.4 (10.29) 144.0 (5.67) 52.1 (2.05) 34.9/50.0 (1.38/1.97) Conduit Knockout Plc. 198.1 (7.80) 169.4 (6.67) 131.6 (5.18) 62.7/76.2 (2.47/3.00) Conduit Knockout Plcs. 34.9 (1.38) Conduit Knockout Plcs. 204.5 (8.05) 153.7 (6.05) Dimensions Millimeters (Inches) Frame 432.3 (17.02) 305.3 (12.02) 178.3 (7.02) 38.6 (1.52) 12.7 (0.50) Conduit Knockout Plcs. 311.2 (12.25) 260.4 (10.25) 209.6 (8.25) 50.8 (2.0) 88.9/101.6 (3.50/4.00) Conduit Knockout Plcs. Frame 660.4 (26.00) 50.8 (2.00) 431.8 (17.00) Conduit Access Area 29.0 (1.14) 431.8 (17.00) Conduit Access Area 547.6 (21.56) 254.0 (10.00) 298.5 (11.75) (Top) 42.9 (1.69) 381.0 (15.00) (Bottom) 15.9 (0.63) Dia. Mtg. Holes Mounting Wiring Information Specific Frames 4-19 following dimensions IP65/54 (NEMA 4/12) enclosures. Detail 12.4 (0.49) Detail (0.31) 12.7 (0.50) 12.7 (0.50) (0.28) Dia. 14.3 (0.56) Dia. Typical Bottom Detail 12.7 (0.50) Dia. 19.1 (0.75) 19.1 (0.75) Dia. Drive Heatsink Dimensions Millimeters (Inches) Detail Frame Reference (7.5 240V (7.5 480V (7.5 600V 240V 480V 600V Approx. Ship Weight 655.0 650.0 425.0 629.9 625.1 (25.79) (25.59) (16.74) (24.80) (24.61) 655.0 900.0 425.0 629.9 875.0 (25.79) (35.43) (16.74) (24.80) (34.45) 655.0 1200.0 425.0 629.9 1174.5 (25.79) (47.24) (16.74) (24.80) (46.22) 293.0 63.5 76.2 44.7 (11.54) (2.50) (3.00) (98.5 lbs) 293.0 63.5 76.2 56.5 (11.54) (2.50) (3.00) (124.5 lbs) 293.0 63.5 76.2 80.7 (11.54) (2.50) (3.00) (178.0 lbs) 4-20 Mounting Wiring Information Specific Frames Open Dimensions Frame "Roll-In Chassis" Dimensions Millimeters (Inches) 635.0 (25.00) DANGER 1543.3 (60.76) DANGER DANGER DANGER DANGER DANGER R-L1 S-L2 T-L3 U-M1 V-M2 W-M3 717.6 (28.25) 463.6 (18.25) Mounting Wiring Information Specific Frames 4-21 Heat Sink Through-the-Back Mounting Frame B1/B2 267.2 (10.52) 6.35 (0.25) 257.1 (10.12) 435.4 (17.14) 410.2 (16.15) 2.54 (0.10) 244.4 (9.62) 415.3 (16.35) 308.6 (12.15) Cutout Viewed from INSIDE Enclosure 283.2 (11.15) 127.0 (5.00) Dimensions Millimeters (Inches) Required (0.171) Dia. 10-32 12.7 (0.5) Self-Tap (0.159) 10-32 12.7 (0.5) Threaded Drive Back Enclosure 129.3 (5.09) Shading indicates approximate size drive inside enclosure. 4-22 Mounting Wiring Information Specific Frames Heat Sink Through-the-Back Mounting Frame 303.8 (11.96) (0.19) 282.5 (11.12) 635.0 (25.00) (0.19) Cutout 644.7 (25.38) 273.1 (10.75) 508.0 (20.00) 660.4 (26.00) 381.0 (15.00) 254.0 (10.00) 127.0 (5.00) Required (0.171) Dia. 10-32 12.7 (0.5) Self-Tap (0.159) 10-32 12.7 (0.5) Threaded Dimensions Millimeters (Inches) Drive Back Enclosure Shading indicates approximate size drive inside enclosure. 129.3 (5.09) Mounting Wiring Information Specific Frames 4-23 Heat Sink Through-the-Back Mounting Frame Detail (0.39) 356.1 (14.02) 362.2 (14.26) 375.2 (14.77) (0.18) (0.24) Detail 1118.6 (44.04) 26.7 (1.05) 1145.3 (45.09) 962.7 (37.90) 867.4 (34.15) 1054.4 (41.51) 806.7 (31.76) 773.9 (30.47) 680.5 (26.79) 1178.1 (46.38) 650.8 (25.62) Cutout Viewed from INSIDE Enclosure 587.0 (23.11) 494.5 (19.47) 338.6 (13.33) 182.6 (7.19) Dimensions Millimeters (Inches) 26.7 (1.05) Shading indicates approximate size Required (0.171) Dia. 10-32 (0.38) Self-Tap (0.159) 10-32 (0.38) Threaded Drive Back Enclosure 84.1 (3.31) drive inside enclosure. Minimum dimension allowed More space will improve effectiveness heat dissipation. 4-24 Mounting Wiring Information Specific Frames Heat Sink Through-the-Back Mounting Frame 508.0 (20.00) (0.23) 489.0 (19.25) 127.0 (5.00) 54.1 (2.13) 477.3 (18.79) Cutout 1084.1 (42.68) 1422.4 (56.00) 1095.8 (43.14) 127.0 (5.00) Dimensions Millimeters (Inches) Required (0.171) Dia. 10-32 (0.38) Self-Tap (0.159) 10-32 (0.38) Threaded 75.4 (2.97) (0.23) Back Enclosure Shading indicates approximate size Drive drive inside enclosure. Minimum dimension allowed More space will improve effectiveness heat dissipation. 132.33 (5.21) Chapter Using Option Chapter Objectives Chapter provides information help Option. This topic: description Option list available functions Setting Option board Using encoder with Option board Individual board requirements Starts page: 5-11 5-11 Important: using Option board, must wire Option board before start your drive. have Option board installed, verify that jumpers installed connector (for frames (for frames pins other pins skip remainder this chapter. Jumper Jumper Spares Spares Language Module Option board Connector Jumper Jumper Option Connectors Spare jumpers located Frames Frames ATTENTION: using encoder want Option inputs, need place jumpers (stop) (enable) Option board. However, these jumpers must present Option inputs jumpers cause stop enable functions permanently enabled. Using Option What Option? Option plug-in option card that provides control inputs drive. versions Option are: attach encoder? 1771-OYL, 1171-OZL 1771-OB, 1771-OB16, 1771-OBB, 1771-OBD, 1771-OBN, 1771-OQ, 1771-OQ16, 1771-OYL, 1171-OZL 1771-OA, 1771-OAD3, 1771-OW, 1771-OWN This option compatible with these Allen-Bradley modules: This option: L7E2 L8E2 Contact closure interface Contact closure interface +24V AC/DC interface +24V AC/DC interface 115V interface 115V interface options each have nine control inputs. select function each input through Option mode, which covered later this chapter. L7E, L8E, options similar options with addition encoder feedback inputs. Contact factory recommended series/revision level. Important: recommend using L4E, L5E, with 1336 IMPACT drive. Using Option What Functions Available? Control function Accel/decel rates Option lets choose combination following functions: Description These inputs select acceleration deceleration times drive uses. When single source inputs used, Accel Time 2/Decel Time selected when this input high Accel Time 1/Decel Time selected when this input (0).1 When multiple source inputs used, separate Accel/Decel used.2 Digital potentiometer These inputs increase decrease drive commanded speed when (Manually Operated Potentiometer) (MOP) chosen speed command source. program rate increase decrease. Enable3 Flux enable Fwd/Reverse Removing this input disables inverter motor coasts stop. This input fluxes motor. single source modes, applying this input commands reverse direction removing this input commands forward direction.1 multiple source modes, separate forward reverse used.2 This input maintained (unlatched) start that follows speed. When input removed, motor stops ramp, current limit, coast stop based Logic Options (parameter 17). Note: starts must jog. Applying this input gives exclusive control drive logic inputs Option. other devices issue logic commands (excluding stop) drive. This input intended fault drive external devices, such motor thermoswitch O.L. relays. Removing this input faults drive motor stops according stop type Logic Options (parameter 17). Applying this input enables process trim function. Applying this input disables ramp function. When ramp function disabled, acceleration deceleration times Applying this input resets drive. Applying this input issues both start command direction command drive. Removing this input stops drive. stop follows stop type specified Logic Options (parameter 17). Applying this input issues both start command direction command drive. Removing this input stops drive. stop follows stop type specified Logic Options (parameter 17). These inputs choose speed command source drive. These inputs take exclusive control Spd/Trq Mode (parameter 68). This lets switch between speed torque modes drive. Applying this input issues start command drive begin accelerating commanded speed. stop command required stop drive. stop follows stop type Logic Options. Note: jogs must start. transition from start without start transition allowed (the drive jogging, start, remove jog, drive starts). Removing this input issues stop command drive. drive stops according programmed stop mode based Logic Options (parameter selected stop mode, applicable. drive faulted, removing this input clears fault Flt/Res Mask (parameter 127) enabled. Applying this input indicates that Option stop input follows stop type Logic Options (parameter 17). Removing this input indicates that Option stop input follows stop type Logic Options. Note: Stop mode only affects Option stop. Stops commanded from terminal (such Human Interface Module (HIM)) follow stop type Logic Options. Mode allow Speed Profiling accomplished through digital inputs. Refer Chapter Applications more information this feature. Local control Flt4 Process trim Ramp Reset forward5 reverse5 Speed selects Speed/torque selections Start Stop, Clear Fault3 Stop mode selects Speed Profiling Available only with three-wire control, single source. Available only with three-wire control, multi source. Must asserted operation. Must applied operation Option Mode (parameter 116) disable fault Fault Select (parameter Warning Select (parameter 23). Available only with two-wire control. Using Option Setting Option Board Option board, need Choose Option input mode that best your application. Record selected mode number: Selected Mode Number: Wire Option board according input mode selected. Enter input mode number during digital portion start procedure. input mode then used value Option Mode (parameter 116). This step covered Chapter Starting Your System. Choosing Option Mode choose Option mode that best your application, need Determine type start/stop/direction control want. Determine remaining control functions that want. Table 5.A, Figure Figure determine input mode number. Using Option Table shows available combinations. Figure Figure also show available combinations. Table Available Control Functions Control Function Accel Decel 2nd/1st Decel Accel Decel Common Enable Flux Enable Forward Local Input Mode Fault Stop, Proc Trim Ramp Reset Reverse Rev/Fwd1,3 Spd/Trq Spd/Trq Spd/Trq Start Status Stop Type1 Profile Enable Step Trigger Sequence Position Hold Option uses first function (such Decel Rev) when input applied second function (such Decel Fwd) when input applied. modes value reset when stop. modes value reset when stop. Option ownership direction. other device SCANport control direction. Option ownership reference three selects available. Option controls Spd/Trq Mode (parameter 68). NOTE: Functions enabled when input applied disabled when applied. Using Option Figure Option Mode Selection Typical Connections Status Stop Clear Fault Common Status Status Status Common Status Status Status Common Enable Start Stop Clear Fault Common Rev/Fwd Fault Common Speed Speed 2nd/1st Select Select Decel Speed Select Speed Select Common Enable Digital Local Ramp Control Reset Digital Stop Type 2nd/1st Accel Three Wire Mode Digital Digital Proc Trim Flux Speed Select table. Drive must stopped take Local Control. Control other adapters disabled (except Stop). These inputs must present before drive will start. Common Bus, this becomes Precharge Enable. 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